Embroidery Guide

DTG printed sweatshirt with crisp, full-color detail

Stitch Your Brand to Life

Embroidery adds texture, durability, and lasting value to your products. But unlike printing, embroidery is a craft of precision: not all artwork translates directly into thread.

This guide explains how to prepare your files for clean, professional stitched results.

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Garment fixed on platen for DTG printing

How Embroidery Works

Your garment is secured in a frame, then stitched with physical thread instead of printed ink. Because embroidery relies on stitches, details and positioning are influenced by both the frame and the fabric type.

Some products require a backing to prevent warping during stitching. And since each garment is hooped by hand, slight variations in placement are natural in small-batch production.

DTG printed sweatshirt with crisp, full-color detail

Design Guidelines

Keep designs simple & bold: Embroidery can’t reproduce fine gradients or tiny textures. Use filled shapes and clear outlines for the best clarity and durability.

Minimum size: Details smaller than 2 mm can be lost or cause thread breaks.

One size = one design: Embroidery files don’t scale automatically. Each size variation requires a separate setup.

Colors: Threads are physical spools, so exact Pantone matches aren’t possible. We’ll choose the closest available match. Stick to a limited palette to avoid excessive trims.

Embroidery Styles

Run stitch example: single-line outline embroidery

Run Stitch

A single line of stitches ideal for fine outlines and small text. Best used sparingly; keep line lengths short to prevent breaks and maintain clarity.

Tatami stitch example: large area fill with woven texture

Tatami Stitch

Structured fill for larger, flat areas. Delivers even coverage with a subtle woven texture—great for badges, bold icons, and backgrounds.

Satin stitch example: smooth raised edge following shape flow

Satin Stitch

Smooth, slightly raised finish that follows the shape’s flow. Perfect for borders, monograms, and elements you want to emphasize with a premium look.

DTG file preparation — what to avoid

Common Issues & How to Avoid Them

Too many colors: leads to excessive thread changes and uneven results. Simplify your palette.

Very fine details: can disappear or break threads. Enlarge or simplify them.

Expecting exact matches: thread shades are limited, so colors will be “close match” rather than perfect Pantones.

Different fabrics, different look: the same design may appear denser or lighter depending on fabric thickness and weave.

Always Test with Sample Orders

Embroidery is tactile — nothing replaces seeing it in person. Before launching, order a discounted sample to:

Check stitch clarity and durability

Confirm design size and placement

From digital to stitched perfection.

Upload your artwork, order a sample, and experience embroidery with lasting detail and premium finish.

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